Steelmaking and the industry’s future

EAF charge mix: balancing scrap, DRI and HBI

EAF charge mix: balancing scrap, DRI and HBI: a practical guide to specifications, price comparison and quality checks for steel buyers.

Zharfahan Editorial5 min read
Zharfahan editorial illustration: A charge balance weighs scrap and DRI before they enter an electric arc furnace.

What this guide decides

Optimize feed proportions using target chemistry, residuals, energy, yield, melting time, safety and delivered price.

Executive summary

  • Main decision: Optimize feed proportions using target chemistry, residuals, energy, yield, melting time, safety and delivered price.
  • Comparison basis: Record analysis and residuals, metallization and carbon, gangue, moisture, bulk density, metallic yield, energy per tonne, time, slag and delivered cost.
  • First risk: Closed or hazardous scrap

What decision are you making?

An EAF can melt scrap, DRI and HBI mixtures. Each contributes different iron, gangue, carbon, moisture, residual elements and density. Evaluate technical specifications, the price basis, delivery terms and quality evidence together. A lower number is not a comparable offer if it covers a different grade, weight, coating or delivery scope.[1][2]

For international buyers assessing Iranian steel, connect production-route information to the actual mill, product and shipment. Compare raw-material costs, energy exposure and environmental data on consistent units and boundaries, then add the agreed settlement currency, freight and named destination. Request product-specific evidence where the customer's project requires emissions, quality or traceability reporting; an industry average or technology label cannot stand in for the offered material's verified data. Build delivery and inventory scenarios around the supplier's confirmed production plan.

Technical mechanism and price impact

DRI helps control residual elements, while its gangue and metallization affect slag and energy. Scrap has variable yield and density, making sorting quality important.[2][3][4]

Record analysis and residuals, metallization and carbon, gangue, moisture, bulk density, metallic yield, energy per tonne, time, slag and delivered cost. Compare offers only after aligning units, the weight basis, taxes, packaging, loading, freight and quote validity. An omitted cost can outweigh the apparent saving per kilogram. Keep the supplier’s currency and payment date visible before converting to your purchasing currency.

Request comparable quotations

Ask every supplier to answer the same written specification. This prevents an apparently cheaper offer from silently changing the product or scope. Confirm the following before comparing prices:

  • Feed sampling
  • Residual elements
  • Metallization
  • Moisture and safety
  • Mass and energy balance

Compare the options

Use this table to structure the decision. It does not replace engineering calculations or the contract. The final column identifies the evidence to review before accepting an offer.

More scrapQuality and price are suitableResiduals and yield
More DRIChemical cleanliness adds valueEnergy and slag
HBI or mixed chargeTransport and density matterCost per recoverable iron unit

Common risks and warning signs

Errors often begin when a trade name replaces a technical specification, one photograph stands for an entire shipment, or the delivery scope is missing from the quote. Address these specific risks: Closed or hazardous scrap; Wet DRI; Ignoring yield; Comparing prices without metallic-iron content. Turn each risk into a written acceptance criterion, sampling requirement or traceable document.

A standard number alone does not demonstrate conformity. Specify the edition, grade, dimensions, tolerances, test method, heat or batch number and acceptance authority. For an import project, confirm the destination’s requirements and the project’s approved specification; an Iranian market designation is not automatic evidence of an equivalent local grade.

Make the purchasing decision

The cheapest feedstock tonne may not produce the cheapest liquid-steel tonne. Compare recoverable iron cost and resulting melt quality.[4][5]

Before ordering, prepare a single comparison sheet covering the product, quantity, unit, theoretical and actual weight, base price, taxes, freight, delivery window, documents and acceptance criteria. Identify who pays each cost and who records discrepancies at receipt. This makes the negotiation clearer and gives the receiving team an agreed basis for checking the shipment.

Checklist before you order

  1. 1Feed sampling
  2. 2Residual elements
  3. 3Metallization
  4. 4Moisture and safety
  5. 5Mass and energy balance
  6. 6Record the price basis, unit, taxes, loading and freight in the quotation
  7. 7Match shipment markings and documents to the delivered goods before unloading

Frequently asked questions

What should I check first when evaluating electric arc furnace charge mix?

Align the product definition and acceptance criteria before comparing prices. Record analysis and residuals, metallization and carbon, gangue, moisture, bulk density, metallic yield, energy per tonne, time, slag and delivered cost.

Is price alone enough to decide on electric arc furnace charge mix?

No. Prices are comparable only when grade, dimensions, weight, quality, documents, delivery scope and validity match. The cheapest feedstock tonne may not produce the cheapest liquid-steel tonne. Compare recoverable iron cost and resulting melt quality.

Sources and how they were used

Standards and primary sources define the method, terminology and scope of each decision. The project’s contractual edition and the approved national standard always take precedence.

  1. [1]World Steel in Figures 2026World Steel Association
  2. [2]Raw materialsWorld Steel Association
  3. [3]Life cycle assessment in the steel industryWorld Steel Association
  4. [4]Iran Mercantile Exchange physical-market trading statisticsIran Mercantile Exchange
  5. [5]Global Steel, Ferrous Scrap, Ferroalloys and Noble Alloys Specifications GuideS&P Global Commodity Insights

Where to go next

Related guides to support your next buying decision.

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